Accelerating Electric Mobility: lean facilities, enhanced productivity, superior quality, optimal investment

AllyGrow, for one of its major plant assembly integrator client performed concept planning & detailed design of a 2 wheeler EV plant that would assemble 8 different variants. The concept engineering and detail designing phases of the digital lean assembly design project aimed to achieve efficient, high-quality, and costeffective production while aligning with lean manufacturing principles.
We streamline design and assembly, focusing on ergonomics, process efficiency, and waste reduction. Our approach includes standardization, modularity, and continuous improvement, ensuring cost-effective production in line with lean principles.
By prioritizing ergonomics, process optimization, and material flow planning, we boost productivity and resource allocation. Through standardization, modularity, and continuous improvement, we achieve cost-effective manufacturing without compromising on quality. Lean principles drive our journey towards progress and excellence


Industry : Automotive
Client / Location : India


Establishing a lean manufacturing facility for producing 8 variants of electric twowheelers with a focus on increased productivity & quality, minimize investment and reduce manufacturing costs


This project objectives were met through 3 stages
Stage 1 – Assessment and Recommendations: Recommendations Report development along with key performance indices for project evaluation after thorough assessment, data collection, analysis.
Stage 2 – Concept Engineering: Innovative assembly and in-plant logistics concepts developed based on Stage 1 data analysis
Stage 3 – Detail Planning: In this phase, meticulous planning took place, incorporating the implementation of a digital factory and the creation of precise manufacturing drawings, all aimed at ensuring a streamlined and efficient execution. This involved dwelving into the intricacies of the assembly process and in- plant logistics

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4A, Ground floor, IT8-Qubix Business Park SEZ, Blue Ridge, Phase 1, Hinjewadi, Pune – 411057,
Maharashtra, India.

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691 N Squirrel Road,
Auburn Hills, MI 48326,
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Allygrow Technologies GmbH,
Am Seedamm 44
60489 Frankfurt Main,

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India - Bengaluru

Rachi Building, No 4085A, 5th C Main,
K. R. Road, Banashankari - 2nd stage,
Bengaluru - 560070
Karnataka, India


AllyGrow Technologies UK Ltd.
Dunwoody House, 396 Kenton Road,
Harrow, Middlesex HA3 9DH

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