Building durable products reduces warranty costs and increases reliability. Fatigue analysis is crucial for understanding product durability. Allygrow employs response analysis and random vibrations for component and vehicle-level analysis, estimating fatigue life and warranty costs effectively.

• Static
• MBD – MBD (Multi-Body Dynamics) Simulation
• Non-Linear
• Seating systems

Allygrow offers crash services to enhance vehicle safety and performance. We evaluate safety performance in real-world conditions, reducing development time. Our simulations optimize component designs for impacts and forces involved in collisions. By prioritizing occupant safety and offering accident reconstruction, we inform safer vehicle designs.

• Vehicle Crash
• Impact
• Occupant Safety
• Rollover
• Accident Reconstruct

Leverage our thermal simulation expertise to understand your product’s thermal characteristics and optimize performance. We offer comprehensive thermal management solutions for all automotive segments, including commercial/passenger vehicles and two/three-wheelers. Trust us to tailor your thermal management solution for optimal results. Benefit from our best-in-class capabilities in thermal simulation.

• Under-hood
• External
• Climate Control
• Powertrain
• Battery Thermal

Model and analyse the forging process of metal parts to optimize the forging process, predict the final product properties, and reduce the need for physical prototypes and testing.

• Special Forming Projects
• Value Engineering
• Cycle Time Reduction
• Quality Improvement

designing, developing, and optimizing the injection moulding process for plastic parts with aim to improve the efficiency, quality, and consistency of the injection moulding process, while reducing waste and cycle time.

• Product Design Validation
• Value Added Engineering
• Optimization- Product / Mould / Process 
• Light-weighting
• Mould Design Validation

• Wiring Harness
• Embedded Systems
  • EV peripheral system study
  • EV peripheral system integration with core EV systems
  • HIL / SIL / MIL Checks

Allygrow offers a comprehensive portfolio of cooling systems tailored for all types of electric propulsion (rechargeable hybrids and all-electric vehicles). Advanced simulation capability not only provides macro-level flow around the battery but also thermal validation of electronic BMS circuits. Our thermal management expertise in external and internal flow simulation in the battery compartment allows us to deliver solutions for battery load calculation and battery positioning.

• Cell Level Electro-Thermal Validation 
• Battery Pack Level Electro
• Battery Pack Cooling Performance Evaluation
• Internal and External Short Circuit Treatment 
• Battery Pack Thermal Management

In electric vehicles (EVs) or hybrid electric vehicles (HEVs), the battery packs must be consistently monitored and managed to ensure the safety, efficiency, and reliability of the entire electric vehicle system. Allygrow offers suitable and efficient validation of vehicle battery systems .

• Regulatory Compliance
• Modal Analysis
• Rechargeable Energy Storage System (RESS) Level 
• Vehicle Level 

Allygrow’s eSense solution enables data extraction and analysis from machine controllers, integrating existing plants into Industry 4.0+. With notable features like cloud agnosticism, data acquisition from existing machines, remote configuration, and predictive maintenance capabilities, eSense optimizes data utilization and decision-making. It also provides real-time access to key metrics, custom monitoring dashboards, and the ability to trigger automated enterprise actions.

Preparing for Industry 4.0+ compliant Smart factories is a complex endeavor. Allygrow offers consulting services to help manufacturers navigate this journey. Our holistic approach focuses on core areas such as Products and Services, Manufacturing and Operations, Strategy and Organization, Supply Chain, and Business Model & Legal Considerations. We provide services such as studying existing processes, developing implementation strategies, conducting Proof of Concept (PoC) projects, and guiding the selection of appropriate hardware and software for specific solutions.

AllyGrow’s Paperless Factory Solution It enables proactive issue forecasting in manufacturing, with easy access to technical information. It improves machine performance checks, maintenance record updates, knowledge access for new recruits, and reduces handover times. The application includes features like QR code scanning, user access control, and file upload/edit functionality. It offers on-premise data access for machine info, product info, procedures, maintenance records, troubleshooting guides, safety guides, and CAD data.